Small Jaw Crusher
2. Comprehensive Jaw Crusher Product Line: Meeting Diverse Requirements
2.1 Small Jaw Crusher: Compact Power for Limited Spaces
Mingyuan’s small jaw crusher is engineered to deliver exceptional performance in environments where space is at a premium. With a compact design and lightweight construction, this machine can be easily installed in small workshops, urban construction sites, or narrow mining tunnels. Despite its size, the small jaw crusher boasts a production capacity of 1-50 t/h, making it ideal for small-scale operations such as aggregate production, ore processing, and construction waste recycling. The key to its efficiency lies in its optimized crushing chamber, which features a deep “V” shape that ensures maximum material throughput and uniform particle size. The jaw plates are crafted from high-manganese steel (ZGMn13), renowned for its wear resistance, ensuring long service life even when processing hard materials like granite or basalt. Additionally, the small jaw crusher is equipped with an energy-efficient motor that reduces power consumption by up to 15% compared to conventional models, lowering operational costs. Its user-friendly design includes easy-to-access components for maintenance, minimizing downtime and ensuring continuous operation. Whether you’re a local quarry owner or a construction contractor with limited space, Mingyuan’s small jaw crusher offers the perfect balance of power and portability. Contact us to inquire about pricing and technical specifications tailored to your needs.
Diverse designs for options
2.2 Mini Jaw Crusher: Portable Efficiency for Micro-Scale Operations
For micro-scale operations and specialized applications, Mingyuan’s mini jaw crusher is the ultimate solution. Designed for portability and ease of use, this compact machine weighs less than 1 ton, allowing for manual movement or mounting on a small trailer for on-site mobility. The mini jaw crusher is particularly well-suited for laboratory testing, artisanal mining, and small-scale recycling facilities where precise control over material size is essential. Its feed opening size ranges from 100×60 mm to 200×150 mm, accommodating small batches of material with a processing capacity of 0.5-5 t/h. The mini jaw crusher features a simplified yet robust structure, with a single-toggle design that reduces vibration and noise during operation. Like its larger counterparts, it uses high-quality manganese steel jaw plates to ensure durability, even when crushing abrasive materials such as concrete or limestone. The machine’s low maintenance requirements and easy-to-adjust discharge setting make it a favorite among operators with limited technical expertise. Whether you’re conducting geological research or processing recycled materials in a small workshop, Mingyuan’s mini jaw crusher delivers reliable performance in a compact package. Contact us today to learn more about how this versatile machine can meet your micro-scale crushing needs.
2.3 Diesel Jaw Crusher: Independent Power for Remote Job Sites
Mingyuan’s diesel jaw crusher is designed to thrive in remote locations where access to electricity is limited or unavailable. Powered by a high-performance Cummins diesel engine, this machine offers independent operation, making it ideal for mining sites, quarry operations, and infrastructure projects in rural or off-grid areas. The diesel jaw crusher delivers a production capacity of 10-150 t/h, depending on the model, and can handle a wide range of materials, including hard rock, ore, and construction debris. One of its standout features is its fuel efficiency: the engine is optimized to consume as little as 200 g/kWh, with a large fuel tank that supports up to 8 hours of continuous operation, reducing the need for frequent refueling. The diesel jaw crusher also incorporates advanced noise-reduction technology and an efficient exhaust system, ensuring compliance with environmental regulations and minimizing disturbance to surrounding communities. Its robust construction includes a reinforced frame and heavy-duty components that withstand harsh weather conditions and rough terrain. The machine is equipped with a hydraulic system for easy adjustment of the discharge opening, allowing operators to quickly switch between different material sizes. For added versatility, some models offer a dual-power option, enabling the use of either diesel or electric power when grid access becomes available. If your project requires a reliable, self-sufficient crushing solution, Mingyuan’s diesel jaw crusher is the perfect choice. Contact us to check availability and discuss customization options.
2.4 Mobile Jaw Crusher: On-Site Crushing with Maximum Flexibility
Mingyuan’s mobile jaw crusher redefines flexibility in crushing operations, allowing you to bring the crushing plant directly to the material source. Mounted on a hydraulic tracked or wheeled chassis, this machine can be easily transported between job sites and set up in less than 30 minutes, eliminating the need for costly material transportation. The mobile jaw crusher is ideal for large-scale construction projects, demolition sites, and quarry operations where on-site processing of materials is essential. Its powerful crushing chamber, paired with a high-capacity feeder and vibrating screen, ensures efficient material processing with minimal manual intervention. The tracked version offers superior maneuverability on rough terrain, while the wheeled model is perfect for highway transport and urban job sites. Key features include a remote control system for easy operation, a dust suppression unit to meet environmental standards, and a modular design that allows for integration with other equipment such as cone crushers or sand makers. The mobile jaw crusher’s production capacity ranges from 50-500 t/h, making it suitable for both medium and large-scale operations. Whether you’re processing limestone for road construction or recycling concrete from a demolition site, this machine reduces operational costs by eliminating transportation fees and increasing material reuse. Experience the freedom of on-site crushing with Mingyuan’s mobile jaw crusher—contact us to explore configuration options that match your project requirements.
2.5 Specialized Mobile Crushers: Mobile Sand Crusher and Mobile Ballast Crusher
In addition to the mobile jaw crusher, Mingyuan offers specialized mobile solutions tailored to specific industries: the mobile sand crusher and mobile ballast crusher. The mobile sand crusher is designed to produce high-quality sand and gravel aggregates for concrete production, asphalt mixing, and construction projects. Equipped with a vertical shaft impact crusher (VSI) and a multi-layer vibrating screen, it processes materials like limestone, granite, and river pebbles into well-graded sand with a cubical shape, which is highly sought after in the construction industry. The mobile sand crusher features adjustable rotor speed and feed rate, allowing operators to control particle size and production capacity (ranging from 30-200 t/h). Its compact design and easy transportability make it ideal for sand production in remote areas or temporary job sites.
The mobile ballast crusher, on the other hand, is engineered specifically for railway ballast processing. Railway ballast requires strict size uniformity and high compressive strength to support train tracks, and this machine delivers exactly that. It combines a jaw crusher with a secondary impact crusher and a specialized screening system to produce ballast of consistent size (typically 20-63 mm). The mobile ballast crusher is widely used in railway construction and maintenance projects, where it can process quarried stone or recycled concrete into Required ballast on-site, reducing transportation costs and project timelines. Both the mobile sand crusher and mobile ballast crusher share Mingyuan’s signature durability and efficiency, with heavy-duty components and advanced control systems that ensure reliable performance in demanding environments. Contact us to learn more about how these specialized mobile crushers can enhance your project’s productivity and profitability.
The diesel jaw crusher features a variable-speed engine control system that adjusts power output based on material feed, reducing fuel consumption by up to 25% during light loads. Our mobile jaw crushers are equipped with a hydraulic folding conveyor, which reduces transport height and allows for quick setup, while the intelligent control panel provides real-time data on production metrics, enabling operators to optimize performance. Another key innovation is the hydraulic discharge adjustment system, which allows for quick and precise changes to the output size—critical for applications where particle uniformity is essential. Whether it’s the small jaw crusher’s space-saving design, the mini jaw crusher’s adjustable settings, or the diesel jaw crusher’s fuel efficiency, Mingyuan’s engineering team continuously pushes the boundaries to deliver crushers that outperform the competition.
3.3 Advanced Safety and Environmental Features
Safety and environmental compliance are at the forefront of Mingyuan’s design philosophy. All our jaw crushers, including the mobile jaw crusher, mobile sand crusher, and mobile ballast crusher, are equipped with multiple safety systems to protect operators and prevent equipment damage. The overload protection system uses a shear pin or hydraulic cylinder that deforms under excessive load, stopping the crusher before critical components are damaged by uncrushable materials like metal debris. Emergency stop buttons are strategically placed on the machine and remote control, ensuring immediate shutdown if needed.
To address environmental concerns, our crushers are fitted with high-efficiency dust collectors that reduce particulate emissions to below 20 mg/m³, meeting strict global standards such as China’s GB 12348-2025 and the EU’s CE requirements. The mobile sand crusher and mobile ballast crusher feature low-noise engines and vibration-dampening mounts, reducing operational noise to less than 85 dB(A) at 1 meter—a significant improvement over industry averages. Additionally, the hydraulic systems use biodegradable oil, minimizing environmental impact in case of leaks. For the mobile jaw crusher, we’ve integrated a water spray system that suppresses dust during material loading and discharge, making it suitable for urban construction sites where dust pollution is tightly regulated. By prioritizing safety and sustainability, Mingyuan ensures that our jaw crushers not only enhance your productivity but also protect your workforce and the environment.
4. Application Scenarios: Tailored Solutions for Every Industry
4.1 Mining and Quarrying: Heavy-Duty Crushing for Hard Rocks
In the mining and quarrying industry, where reliability and durability are paramount, Mingyuan’s diesel jaw crusher and mobile jaw crusher excel. The diesel jaw crusher is a workhorse for remote mining sites, where access to electricity is limited. Equipped with a powerful Cummins engine, it can process hard ores such as iron ore, copper ore, and gold ore with a compressive strength of up to 320 MPa, delivering a production capacity of 50-150 t/h. Its robust construction, including a reinforced frame and heavy-duty jaw plates, withstands the abrasive nature of mining operations, reducing downtime and maintenance costs. For large-scale quarries, the mobile jaw crusher offers unmatched flexibility: it can be moved directly to the ore face, eliminating the need for expensive haul trucks and reducing transportation costs by up to 40%.
Case Study: A gold mine in Mongolia replaced its stationary crusher with Mingyuan’s diesel jaw crusher, resulting in a 25% increase in daily ore processing and a 30% reduction in fuel consumption due to the machine’s efficient engine design. Another quarry in Chile uses the mobile jaw crusher to process granite, achieving a consistent product size of 50-100 mm for construction aggregates, with the ability to relocate the machine between multiple quarry sites in under 2 hours. Whether you’re extracting minerals or producing aggregates, Mingyuan’s diesel jaw crusher and mobile jaw crusher are engineered to handle the toughest mining conditions. Contact us for a personalized quote tailored to your mining or quarrying project.
4.2 Construction and Demolition: On-Site Recycling with Mobile Crushers
The construction and demolition industry is increasingly turning to on-site recycling to reduce waste and lower material costs, and Mingyuan’s mobile sand crusher and mobile ballast crusher are leading this transformation. The mobile sand crusher processes construction debris—such as concrete, brick, and asphalt—into high-quality sand and aggregates, which can be reused directly on-site for road base, backfill, or new concrete production. This not only diverts waste from landfills but also reduces the need for virgin aggregate, cutting material costs by 30-50%. For example, a demolition project in Shanghai used Mingyuan’s mobile sand crusher to process 5,000 tons of concrete waste into recycled sand, which was then used to build a new residential complex, saving over $100,000 in material procurement.
The mobile ballast crusher is equally valuable in construction: it can produce railway ballast from recycled concrete or quarried stone, ensuring compliance with strict railway standards for particle size and strength. A highway construction project in Nigeria utilized the mobile ballast crusher to process limestone into ballast for road shoulders, completing the project two weeks ahead of schedule due to on-site material availability. Both the mobile sand crusher and mobile ballast crusher feature quick setup times and easy transport, making them ideal for urban construction sites where space is limited and project timelines are tight. By integrating these mobile crushers into your construction or demolition workflow, you can achieve sustainability goals while improving profitability. Contact us to learn more about rental or purchase options for your next project.
4.3 Small-Scale Operations: Small and Mini Jaw Crushers for Local Businesses
Local businesses, such as small quarries, building material suppliers, and rural cooperatives, require cost-effective crushing solutions that deliver consistent performance without the need for large capital investment. Mingyuan’s small jaw crusher and mini jaw crusher are specifically designed to meet these needs. The small jaw crusher, with its 1-50 t/h capacity, is perfect for local quarries producing aggregates for village roads, farm buildings, or small-scale construction projects. Its simple operation and low maintenance requirements make it accessible to operators with limited technical training, while its compact size allows installation in small workshops or open yards.
For even smaller operations, the mini jaw crusher is a game-changer: artisanal miners use it to process ore samples for assay testing, ensuring accurate mineral grade analysis; recycling centers use it to crush glass, plastic, and small concrete pieces into manageable sizes; and educational institutions use it for teaching material science and engineering principles. A rural cooperative in Cambodia purchased five mini jaw crushers to support local stone processing, creating jobs and increasing income for farmers by producing gravel for nearby construction projects. Another example is a small brick factory in Vietnam that uses the small jaw crusher to crush clay into fine powder, improving brick quality and reducing production time by 20%.
Mingyuan understands the unique challenges of small-scale operations, which is why we offer flexible financing options and localized technical support for our small jaw crusher and mini jaw crusher. Contact us to discuss how these machines can empower your local business and drive growth.
4.4 Infrastructure Projects: Reliable Crushing for Roads and Railways
Infrastructure projects, such as road and railway construction, demand crushers that can deliver large volumes of high-quality materials with strict size specifications. Mingyuan’s mobile ballast crusher and mobile jaw crusher are trusted by contractors worldwide for these critical applications. The mobile ballast crusher is designed to produce railway ballast—angular stones that support train tracks—with precise size control (typically 20-63 mm) and high compressive strength. Its specialized screening system ensures uniform particle size, which is essential for track stability and safety. For road construction, the mobile jaw crusher processes limestone, basalt, or gravel into road base material (100-300 mm) and sub-base material (50-100 mm), meeting the rigorous standards of departments of transportation.
Case Study: A railway expansion project in Russia used Mingyuan’s mobile ballast crusher to produce over 100,000 tons of ballast, achieving a particle size uniformity of 95% (well above the required 85%) and reducing reliance on imported ballast by 80%. A highway project in India deployed two mobile jaw crushers to process local granite into road base material, completing the project three months ahead of schedule due to the machines’ high production capacity (200 t/h each). The ability to move the mobile jaw crusher along the highway alignment eliminated the need for multiple stationary crushing plants, saving millions in infrastructure costs. Whether you’re building a new railway line or expanding a highway, Mingyuan’s mobile ballast crusher and mobile jaw crusher provide the reliability and performance needed to keep infrastructure projects on track and within budget. Contact us to discuss your next infrastructure project and how our mobile crushers can contribute to its success.
Take Action: Contact Mingyuan Today
Don’t let inefficient or outdated crushing equipment hold back your operation. As a trusted jaw crusher manufacturer, Mingyuan is ready to provide you with a personalized solution that enhances productivity, reduces costs, and drives growth. Our jaw crusher for sale options are backed by industry-leading quality, comprehensive customer support, and a global service network that ensures you’re never alone. Whether you’re interested in a small jaw crusher for your local quarry or a fleet of mobile crushers for a large infrastructure project, we have the expertise and equipment to meet your needs.
Take the first step toward transforming your crushing operation: contact Mingyuan today. Call us at +86-21-12345678, email us at admin@mingyuan-machinery.com, or visit our website at www.mingyuan-machinery.com to request a free quote, download technical brochures, or schedule a virtual site visit. For a limited time, inquire about our small jaw crusher and mobile jaw crusher models to receive a 5% discount on your purchase. Don’t wait—partner with Mingyuan and experience the difference of working with a jaw crusher manufacturer that prioritizes your success. Your next generation of crushing equipment is just a call away.