50-100 t/h Wheel type mobile stone crushing screening plant with mobile jaw breaker and portable cone breaker with vibrating screen

• High mobility and flexibility, allowing for use in remote or difficult-to-access locations.

• Integrated processing steps (crushing and screening) enhance efficiency and product quality.

• Reduced installation and transportation time compared to stationary plants.

Limitations:

• Dependent on the availability of suitable roads for relocation.

• While versatile, the capacity might not suffice for very large-scale operations requiring higher volumes of processed materials.

This mobile crushing and screening plant offers a comprehensive solution for medium-scale projects by combining mobility with efficient crushing and screening capabilities, making it a valuable asset for various applications in the construction and mining industries.

The 50-100 t/h wheel-type mobile stone crushing and screening plant operates on a series of well-coordinated processes, ensuring efficient material handling from large rocks to finished aggregates. Here's a breakdown of its working principle, focusing on the mobile jaw breaker, portable cone breaker, and vibrating screen components:

1. Feeding Process

• The process begins with raw materials (usually large stones or rocks) being fed into the mobile jaw breaker. This can be done directly by a loader or through a feeder to regulate the material flow and prevent jamming.

2. Primary Crushing (Mobile Jaw Breaker)

• Inside the mobile jaw breaker, the material is crushed between a fixed jaw plate and a moving jaw plate. The moving jaw plate moves towards the fixed jaw plate and, in doing so, crushes the material. This action is powered by a diesel engine or electric motor, depending on the setup. The output from the jaw breaker is then sized to a manageable level for secondary crushing.

3. Secondary Crushing (Portable Cone Breaker)

• The material from the jaw breaker is transferred to the portable cone breaker, usually via a conveyor belt. In the cone breaker, the material is crushed between a stationary bowl liner and a moving mantle. The crushing action is more focused, allowing for finer, more uniform sizes. The output from the cone breaker is then ready for screening.

4. Screening (Vibrating Screen)

• The crushed material is conveyed to a vibrating screen. This screen vibrates to separate the crushed material into different size fractions. Material that meets the desired size specifications is directed to the output conveyor for use or further processing. Oversized material, which doesn’t pass through the screen, is sent back to the cone breaker for re-crushing, ensuring that the final product meets the required specifications.

5. Material Handling and Output

• Finished products are sorted into various sizes and types, then conveyed to different stockpiles or directly to a customer’s transport. The plant’s mobility allows it to be positioned close to the material source or project site, reducing transportation costs and improving efficiency.

Key Operational Features:

• Integrated Operation: The plant's components are integrated into a cohesive system that moves seamlessly from one processing stage to the next, optimized for throughput and quality.

• Mobility: Being wheel-mounted, the plant can be easily relocated, offering flexibility in operation and the ability to quickly adapt to changing project requirements or material sources.

• Automation and Control: Modern plants often feature advanced automation and control systems, allowing for precise adjustments to the crushing and screening processes to optimize product quality and output.

This mobile crushing and screening plant combines mobility with efficient, multi-stage processing, making it an ideal choice for medium-scale projects in a variety of applications, from aggregate production to recycling.